Tag: IO-Link

Proven HBK Force Measurement Technology goes digital with IO-Link

Global leader in precision measurement solutions, Hottinger Brüel & Kjær (HBK) is proud to introduce digital connectivity to its trusted U2B and C2 force transducers, now available with an IO-Link interface.

This enhancement makes it easier than ever to integrate tensile and compressive force measurements directly into control systems.

For years, the U2B (tensile and compressive) and C2 (compressive) series have been essential tools in production, monitoring, and testing environments worldwide. With a nominal force range from 500 N to 200 kN, these sensors are known for their reliability and precision.

Now, in addition to analogue outputs (4 – 20 mA and 0 – 10 V), users can opt for a digital output via IO-Link – which ensures smarter data handling and improved system integration.

The IO-Link Integration provides engineers with many benefits:

  • Sensor Health Monitoring: Real-time diagnostics compare applied forces and temperature conditions against sensor limits. If thresholds are exceeded, warnings are issued to help prevent damage.
  • Enhanced Accuracy: Improved measurement precision and integrated temperature sensing.
  • Universal Compatibility: IO-Link is standardised and works seamlessly with all major fieldbus systems.
  • Simplified Integration: HBK provides function blocks to streamline sensor setup within control systems.

HBK also offers IO-Link-enabled sensors for torque and weight, expanding the possibilities for smart, connected measurement solutions.

More information is available on the company’s website: https://www.hbkworld.com/en/products/transducers/force/c2
and https://www.hbkworld.com/en/products/transducers/force/u2b

HBK introduces IO-Link connectivity for proven force sensors

Global leader in precision measurement solutions, Hottinger Brüel & Kjær (HBK) has announced the integration of IO-Link communication into its trusted U10M, U10F, and C10 force transducers.

These fatigue-resistant sensors, widely used in critical test and production applications, now combine their renowned mechanical robustness with smart digital connectivity.

Thanks to this enhancement, HBK can meet the growing demand for simplified integration, real-time sensor diagnostics and cost-efficient automation solutions – all while maintaining the company’s hallmark precision and reliability.

Digital integration for demanding applications

The C10 series is optimised for measuring compressive forces, while the U10M and U10F have been designed for tensile and compressive loads. Already valued for their large measurement range and long-term stability, these sensors now offer a high-quality integrated amplifier and IO-Link interface, opening the door to plug-and-play setup in smart factory environments.

All models include built-in temperature measurement, allowing engineers and operators to simultaneously monitor mechanical and thermal conditions in real time – a key feature for ensuring sensor performance, process stability and long-term reliability within dynamic industrial environments.

The key performance enhancements include:

  • Linearity error improved to a factor up to 7
  • Temperature zero drift reduced by up to 50%
  • Enhanced resistance to dynamic overloads

Sensor health monitoring: A new standard in reliability

One of the major innovations is the introduction of Sensor Health Monitoring, a built-in system that continuously monitors applied forces and temperature levels. If physical limits are approached or exceeded, the system issues real-time alerts, enabling predictive maintenance and reducing the risk of unexpected downtime. Even short-term overloads are detected, recorded and reported, ensuring full transparency and improved operational safety.

Smarter connectivity with IO-Link

The adoption of IO-Link, a widely supported industrial communication standard, allows HBK transducers to be integrated easily into modern automation systems, providing:

  • Standardised, cost-effective cabling
  • Rapid sensor replacement and configuration
  • Seamless communication from field to control level

This development marks a significant step in HBK’s commitment to supporting digital transformation in measurement and testing environments.

More information about these sensors is available here: https://hbm.wistia.com/medias/kkrq5ajn4s